How can your mechanical engineering services benefit my project or business?

Having predicted the operating schedule of your equipment and technological process, the M HEAVY TECHNOLOGY team draws up an audit report identifying weak points in construction, operational modes, and maintenance regulations. Based on the audit results, a technical proposal is developed with preliminary recommendations for increasing equipment performance, turnaround time, and durability of quick-wear parts.

Do you provide custom mechanical engineering solutions tailored to specific industry needs?

An individual approach to solving each mechanical engineering problem is a distinctive feature of the M HEAVY TECHNOLOGY team. Knowledge about specific features of the production of steel and alloys, phosphorus, ammonia, urea, and products enables us to offer the Customer the most balanced solution regarding costs and the resulting effect. Our specialists also perform process modeling in a CFD environment. Using a CFD model, you can assess the system performance and the impact of external factors and check assumptions and various approaches and concepts before the start of design.

Which sectors usually benefit from your mechanical engineering services?

Development of non-standardized equipment and products is used in all metallurgy sectors, including the by-product coke industry, fertilizer production (ammonia), power-generating industry, protection of the environment, production of titanium, and others.

What is the expected execution period for a typical mechanical engineering project?

The time limits for developing engineering design documentation depend on the scope of work and the solutions. A standard solution can be created in one to three months.

Mechanical Engineering Services Company

Potential of Our Mechanical Engineers?

Mechanizing production boosts product quality, increases the efficiency of processing lines and improves working conditions for maintenance staff. At M HEAVY TECHNOLOGY our mechanical engineers offer comprehensive engineering services, bringing years of experience in designing equipment, machines, and systems for industries like metallurgy, mining and protection of environment, including water, gas and air systems. Among other things we provide the following engineering services:

Cooling staves for blast furnace cooling systems;
Expansion tanks for blast furnace cooling systems;
Various shelters for metallurgy units, including a converter doghouse;
Oil collecting devices for horizontal settling tanks;
Pressure anthracite-quartz filters for clarification of aqueous;
Slab-turning and slab-lifting devices;
Centralized grease lubrication systems, oil-air lubrication systems, and hydraulic oil systems of rolling mills;
Various roller conveyors – cantilever-type and pusher-type roller tables;
Bag filters for gas cleaning plants and dedusting systems;
Dust collectors, battery cyclones, scrubbers, Venturi pipes;
Ball mills, magnetic separators, and hydrocyclones.

At M HEAVY TECHNOLOGY our team of skilled mechanical engineers excels in providing bespoke engineering services, specializing in the design of non-standard equipment. They boast a successful track record in upgrading blast furnaces, steel-smelting, and rolling mills at premier metallurgical plants. Our engineering designers are distinguished by their:

A broad outlook.
Commitment to innovation.
Experience in solving complex tasks under existing production conditions.
Preliminary study of equipment maintenance regulations and technologies.

When designing mechanisms, devices, and any equipment, M Heavy Technology specialists consider engineering technologies for manufacturing parts, large-scale assembly with subsequent transportation to the construction site, direct assembly, and repair.

Special attention is paid to performing calculations, including those with the help of modern software services such as:

strength rating;
mechanical analysis;
abrasion calculations, which make it possible to identify weak points in the system and protect them using modern solutions and materials, such as bimetals, ceramic protection, etc.;
aerodynamic and hydraulic calculations for correct selection of type and model, calculations of equipment dimensional and technical parameters;
CFD modeling enables us to create digital simulators of actual units by checking all the physical and chemical elements in them for the correct selection of materials and double-checking the correctness of technical solutions taken.

Scope of Our Mechanical Engineering Services

Material Handling System Design

When developing projects of industrial enterprises, M HEAVY TECHNOLOGY engineering services frequently include design works on transportation systems for various bulk materials, such as

Systems for preparing and handling pulverized coal in blast furnace shops, at power plants, in the cement industry, etc.
Systems for preparation and handling of alloying materials in steelmaking shops.
Dust collection systems include standard belt conveyors, dust-free unloading devices, and pneumatic transport systems.
Conveyors for material supply to process units (ore, sinter, charge mix, coke, coal, pellets). They are supplemented by material preparation systems for screening, separation, and sizing if necessary.
Systems for finished product loading into wagons, big bags, etc.
Systems for transporting sludge and pulp of any density.

Utility System Design

At M HEAVY TECHNOLOGY, our mechanical design team specializes in creating complex systems with advanced mechanization, including centralized grease lubrication, oil-air lubrication, and hydraulic oil systems. These essential components demand top-tier mechanical engineering services expertise.

In crafting design documentation, our professionals conduct essential strength assessments, analyze pipeline integrity, and choose appropriate supports and hangers tailored to the specific needs of the lubrication systems for optimal performance

Using advanced technologies and calculation systems used by M HEAVY TECHNOLOGY mechanical designers makes it possible to create a three-dimensional mechanical system model, use animation to see how the mechanisms will work, and prevent collisions with surrounding workshop structures and networks near the devices.

Mechanical Design And Analysis

Design and analysis of mechanical systems start with the study and full task review.

The M HEAVY TECHNOLOGY mechanical engineers develop design documentation after choosing the method and technology for using a mechanical system.

Mechanical systems with moving parts are objects of increased danger, and design engineering of such structures is performed considering all labor safety requirements to prevent injuries to the plant staff.

Only an individual approach to the Customer’s request allows us to make a balanced decision regarding costs and benefits received after introducing new mechanized systems or modernizing outdated ones.

Would You Like to Get Mechanical Engineering Scope of Services for Your Particular Manufacturing? Our Professionals Are Here to Assist You.

Our Mechanical Engineering Processes

The M HEAVY TECHNOLOGY mechanical engineering team of designers has all the necessary skills and advanced software systems to develop design documentation. Using modern graphic editors, our specialists can create a full-fledged three-dimensional model of mechanisms and non-standard equipment, considering all physical properties and the possibility of full integration into the BIM environment.

01. Requirement Analysis

Any design process begins with a detailed study of technical specifications, production technology for which the mechanical system is being developed, and analysis of specific operating conditions.

Our services include conducting a comparative analysis of similar equipment across various industries to identify areas for improvement, such as overhaul intervals, failure rates, and maintainability. We also specialize in creating digital models, including CFD modeling, to enhance equipment performance and reliability

02. Strategic Planning

M HEAVY TECHNOLOGY uses network diagrams to manage risks and timing for any project. The company has all main departments involved in designing mechanical systems at industrial enterprises, enabling us to avoid project delays and meet all KPIs.

03. Implementation

M HEAVY TECHNOLOGY specialists have extensive engineering experience implementing state-of-the-art technologies in existing production conditions, including works with unique experimental installations. Our design engineers are fearless of complex tasks and challenges and consider solving such problems as a new stage in their professional development.

04. Quality Assurance

M HEAVY TECHNOLOGY process management policy focuses on strict quality and deadline control for completing the assigned tasks. It also includes the development of design documentation – checking by the chief specialist for collisions, subsequent integration into the BIM environment, equipment manufacturing, delivery, installation, and subsequent commissioning and achievement of design performance indicators. Quality control and checking compliance with the project requirements are carried out at each stage.

Technologies We Use in Our Mechanical Engineering Services Company

M HEAVY TECHNOLOGY experts use modern materials, MetallicMind artificial intelligence, the Internet of Things (IoT), state-of-the-art calculation systems, and CFD modeling to design non-standardized equipment. Special attention is paid to creating environmentally friendly products emphasizing renewable energy sources. Mechanical engineering, as well as all activities of M HEAVY TECHNOLOGY, are aimed at creating a green future for our planet.

Why Choose Mechanical Engineering Services of M Heavy Technology

There are many reasons to choose M HEAVY TECHNOLOGY for designing non-standardized equipment:

We have experienced, highly qualified design engineers with a broad technical outlook who have performed dozens of large-scale reconstructions of blast furnaces, steelmaking, rolling shops, power-generating enterprises, and facilities for environmental protection.
The company mechanical designers constantly master the most advanced tools and technical means in graphic editors and software systems they use in their work.
Our ambition and motivation is to be the best in what we do.

When designing mechanical equipment, we focus on: