M HEAVY TECHNOLOGY provides power plant engineering services.
The company performs design works for thermal and electric power generation facilities, develops technological solutions, and provides consultations on the modernization and reconstruction of existing plants.
M HEAVY TECHNOLOGY power plant consultants have successfully implemented more than 10 projects in constructing and modernizing power stations, thermal power plants, combined cycle gas turbine units, and other facilities.
Our experts find optimal solutions for the most challenging tasks related to thermal and electrical power production at power generating plants, such as:
- Increase in power production;
- Reduction of energy consumption and development of solutions related to resource recycling;
- Reduction of environmental impact: development of solutions for gas purification systems and air protection;
- Improving labor conditions: enhancing safety and designing process automation systems.
Power Plant Engineering consultants of M HEAVY TECHNOLOGY offer a full range of services in this field:
Audit of an existing enterprise operation.
- Providing technical solutions for process improvement.
- Thermodynamic, balance, hydraulic, and aerodynamic calculations.
- Development of project, cost estimate, and engineering documentation.
- Selection and supply of equipment.
- Testing and commissioning the facility or bringing it to guarantee performance.
To identify production weak points, an analytic investigation of the process flow and process modeling is performed using various software packages.
The company uses advanced BIM modeling methods for designing process facilities for power-generating plants.
CFD modeling helps solve non-standard tasks and problems that arise during equipment operation.Thus, state-of-the-art technologies and the high qualification of our experts make it possible to provide power plant consulting services and recommendations at the highest level.
Scope of Our Power Plant Engineering Services
M HEAVY TECHNOLOGY performs works on modernization, renovation, or construction of the following facilities for the production of heat and electric power:
Сogeneration plants (CHP)
Design of cogeneration plants for separate and combined heat and electric power generation:
- thermal plants with waste heat recovery of chemical and food industries,
- gas engine power plants with heat power cogeneration.
Reconstruction of existing cogeneration power plants by installing modern high-tech and energy-efficient equipment following the Customer’s needs.
Thermal power plants (TPP)
Design of conventional TPPs of any capacity operating on liquid, solid, gaseous, or combined hydrocarbon fuels.
The company also designs plants that fuel waste gas from metallurgical production.
– Reconstruction of existing plants using modern high-tech and energy-efficient equipment following the Customer’s needs.
Would You Like To Learn More How Our Services Can Improve Your Manufacturing Efficiency?
Thermal Power Plant and Turbo Blower Station (TPP-TBS);
- Design of TPPs for metallurgical production with combined heat and electric power generation, as well as cold blast compressed air for blast furnace production;
- Reconstruction of existing plants using modern high-tech and energy-efficient equipment following the Customer’s needs.
Check out metallurgical consulting services from M HEAVY TECHNOLOGY.
Combined cycle gas turbine (CCGT)
- Design of modern combined cycle thermal power plants (combined cycle plants) of any capacity;
- Reconstruction and modernization of existing plants using modern high-tech and energy-efficient equipment per the Customer’s needs.
Gas turbine units (GTU)
- Design of gas turbine power plants and processing units with a gas turbine drive, such as air blowers and gas pipeline booster compressors;
- Reconstruction and modernization of existing gas turbine stations using modern high-tech and energy-efficient equipment per the Customer’s needs.
Steam-boiler plants
- Design of steam boilers using any fuel for heat supply production facilities of any capacity and heat conductor parameters; design of steam conversion plants;
- Reconstruction and modernization of existing steam boilers with modern high-tech and energy-efficient equipment following the Customer’s needs.
Hot-water boiler plants, mini combined heat and power plants based on gas reciprocating units
- Design of water-heating boiler houses for civil and industrial applications, mini-CHPs based on gas reciprocating units for power and heat supply of civil and industrial facilities;
- Reconstruction and modernization of existing facilities based on modern high-tech and energy-efficient equipment following the Customer’s needs.
Gas Turbine Compressor Sets, diesel-generator units; electrical substations 110-1150 k
- Design of emergency power supply sources based on low-capacity gas turbine units and diesel generators;
- Design of substations 110 – 500 kV;
- Reconstruction and modernization of existing facilities based on modern high-tech and energy-efficient equipment following the Customer’s needs.
Our Engineering and Consulting Services Help Our Clients to Win Challenges
Power plant design solutions of M HEAVY TECHNOLOGY help:
✔️ to increase the efficiency of thermal and electrical power generation;
✔️ to reduce the impact of harmful emissions on the environment;
✔️ to improve the safety of working conditions;
✔️ to perform system performance analysis and determine the best equipment operating conditions;
✔️ to conduct an operation audit of the existing enterprise and to identify weak points;
✔️ to determine optimal conditions for fuel combustion.
Power Plants’ Types We Can Provide Engineering and Consulting for
The company experts provide qualified power plant consultancy and develop optimal design solutions, taking into account the requirements of the Customer, current trends, reliability, and efficiency during the modernization, renewal, or construction of the following facilities:
🔹 Thermal power plants using fossil fuels;
🔹 Combined cycle thermal power plants (CCGT);
🔹 Steam and hot-water boiling plants using various types of fuel;
🔹 Gas turbine power plants and gas turbine-driven plants;
🔹Mini-CHPs with hot-gas reciprocating engines, cogeneration; plants
🔹 Power evacuation systems and electrical substations.
Our Power Plant Engineering Consultancy Process
To contact an M HEAVY TECHNOLOGY consultant for power plants and start cooperation, you just need to call, ask a question and describe the problem. You can also write a letter or use the contact form above. In any case, the company’s experts will promptly process the request and contact you. You will receive a specific work plan that will allow you to solve the tasks.
After you agree on the plan, the experts start the research in the field of the given task:
- a process chain is being studied, or a new one is being developed; after that, it is compared with the best world practices;
- material and energy balances are calculated;
- for a working enterprise, the company performs a survey and analyzes its operation;
- at the engineering stage, a thorough analysis of the existing documentation is carried out.
The company can also carry out CAPEX and OPEX calculations for the proposed technical solutions within the consulting framework.
The process ends with a detailed consultation and issuance of a final document containing all necessary technical and economic solutions.
An additional option of M HEAVY TECHNOLOGY services is the installation of an online consulting program based on artificial intelligence at the Customer’s enterprise – Metallic Mind, which allows you to get all your questions answered in real-time throughout the entire life cycle of the enterprise.
M Heavy Technology Power Plant Professionals and Engineers
Would You Like to Check How Our Engineering Consultancy Process Works?
Case Studies of Our Power Plant Design Engineering Services
The company’s experts took part in designing the following heat and power generation facilities:
– Utilization of heat and power plant at the Novolipetsk Iron and Steel Works
Our experts took part in developing basic and detailed engineering (development of P&ID diagrams, layout drawings) of a 150 MW CPP. The main fuel is blast-furnace gas, and the backup fuel is natural gas. The purpose of this station is to utilize the blast-furnace gas from metallurgical production and generation of heat and electricity for the own needs of the enterprise. The station is made according to classical technology and includes four steam power boilers and three steam turbines with a capacity of 50 MW. Our experts also took part in the architectural supervision of the construction of this CPP.
– “GROSS“ deposit. Mining and processing plant “GROSS“. Coal power plant 16 MW.
Our experts took part in developing primary and detailed engineering (development of P&ID diagrams, layout drawings) of a 16 MW CPP. The main fuel is coal, and the backup fuel is diesel. The purpose of this station is a generation of heat and electricity for own needs of the mining and processing plant. The station is made according to classical technology and includes five steam power boilers and two steam turbines with a capacity of 8 MW.
– TPS “POLIARNAIA“ in Salekhard
Our experts developed basic and detailed engineering (P&ID diagrams, layout drawings) of the combined cycle 292 MW gas turbine unit located in a permafrost region. The station is based on combined cycle technology and includes two gas turbines, two steam power recovery boilers, and two steam turbines.
– Astrakhan gas turbine cogeneration plant for own needs of the Astrakhan gas processing plant
– Komsomolsk thermal power plant with a capacity of 450 MW
– Construction of the TPP CCGT unit “GSR Energo“, Kolpino
Our experts developed basic and detailed engineering (P&ID diagrams, layout drawings) of the 220 MW CCGT unit. The station is based on combined cycle technology and includes two gas turbines, two steam power recovery boilers, and two steam turbines.
– Construction of an energy complex for a sulfuric acid plant in the village of Zhanakorgan, Republic of Kazakhstan.